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В поршневом компрессоре рост крутящего момента пропорционален росту скорости агрегата. В турбинном компрессоре, которые призваны создавать внушительный поток воздуха, крутящий момент пропорционален квадрату скорости. В конструкции этих агрегатов используется ременная передача или шестеренчатое прямое соединение. Некоторые типы компрессоров могут включаться при пониженной нагрузке.
Подключение прямой подачей напряжения
График включения компрессора прямой подачей напряженияГрафик включения компрессора звезда-треугольникГрафик включения компрессора при системе плавного пуска
При подключении электродвигателя прямой подачей напряжения, такое оборудование подвергается значительным механическим перегрузкам. При этом страдает как сам компрессор, так и его механизмы. При чем, совершенно не важно, какое соединение используется. Если используются приводные ремни, они имеют свойство проскальзывать, если используется шестеренчатое соединение, изнашиваются эти приводные механизмы. Износ механизмов происходит в результате большого крутящего момента при старте и максимальных показателей пусковых токов, эти значения всегда высоки при пуске электродвигателя прямой подачей напряжения.
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Подключение электродвигателя методом мягкого пуска успешно решает проблемы с износом деталей компрессора, крутящий момент при старте снижается до уровня, допустимого при различных применениях. В результате отсутствуют перегрузки в механизмах соединения и подшипниках, приводные ремни не проскальзывают при пуске электродвигателя. Расходы на ремонт и обслуживание компрессора сводятся к минимуму.
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Недавно наш партнер увидел рекламу российских электромоторов в интернете по низкой цене и закупил на склад. Электродвигатели мало того что оказались китайскими так еще низкого качества. Но даже если выбор стоит между предложениями именно китайских двигателей, и покупатель не против этого факта, он выбирает, где дешевле. При этом руководствуется обычной логикой: раз продукция вся китайская, то разницы нет. Это заблуждение. Китайцы научились делать моторы, поставляют их в США, Канаду и в Евросоюз, ну а в Африку, Азию и Южную Америку эта продукция экспортируется постоянно. Однако производитель производителю рознь! Давайте выясним, почему цена разниться на 20, 30, а то и 40%. Это экономия. Асинхронный двигатель – это механизм, детали которого должны быть прочными и сделанными по технологии. Так на чем же экономят производители китайских двигателей. Начиная корпусом и заканчивая обмоткой. Может не соблюдаться технология изготовления ротора, использоваться дешевые подшипники. Цена на такой электродвигатель аир, будет ниже рыночной, ну а о качестве и говорить не приходится. У такого двигателя сервис фактор будет 10% и даже 5%. Это значит, что при малейшей перегрузке этот электродвигатель выйдет из строя.
Последовательность и делай как я
Выбирая, покупатель ориентируется на продукт, который либо массово представлен на рынке, либо ориентируется на предложения компаний, которые давно на нем присутствуют. Сейчас как раз эти электромоторы по качеству отличаются от заявленного. Это происходит в силу того, что клиент уже есть, бренд известен и, чтобы заработать больше, такой поставщик экономит на качестве закупаемых электродвигателей. Следуя влиянию извне, потребитель лишает себя возможности выбирать. Возьмите себе это право. Какой асинхронный электродвигатель аир покупать решать Вам. Изучите предложение по электродвигателям, пообщайтесь с несколькими поставщиками. Чтобы не получить в итоге откровенно плохой мотор и избежать обмана, помимо сертификата на электродвигатели попросите фото, фото производства (в случае если поставщик уверяет, что двигатели собственного изготовления), попросите отзывы о продукции, самостоятельно поищите информацию в интернете. Соберите ценовое предложение и отсейте откровенно заниженную цену. Не может двигатель стоить на 30 % дешевле многих и при этом соревноваться с ними по качеству. Запомните это! Посоветуйтесь с людьми, которые сталкивались с асинхронными электродвигателями, затем исходя из полученного опыта, остановите свой выбор.
Мощность и подключение электродвигателя для привода насосов
Мощность электродвигателя для насоса подбирается индивидуально, в зависимости от параметров напора и подачи, которые необходимы для решения определенной задачи. Выбор метода подключения для привода насоса является приоритетной задачей, так как он существенно влияет на срок службы агрегата. Использование электродвигателей с короткозамкнутым ротором для привода насосов обычно не вызывает никаких проблем. Единственная проблема это то, что при быстром старте или остановке мотора формируются волны в трубопроводах и это приводит к износу и прорыву деталей агрегата.
Включение электродвигателя
Если использовать метод включения прямой подачи напряжения, при пуске мотора возникнет слишком большой крутящий момент и номинальная скорость вращения будет достигнута слишком быстро. Это возникает вследствие слишком малого момента сопротивления в момент пуска со стороны насоса. Если попробовать подключить электродвигатель по схеме «звезда-треугольник», то при старте электродвигателя крутящий момент будет мал, за счет включения по схеме «звезда», однако когда скорость достигнет 80% от номинальной , переключение на «треугольник» приведет к пиковым нагрузкам в трансмиссии. Так же возникнут волны давления так же как при включении прямой подачей напряжения, а значения пиковых токов будет даже выше.
График включения прямой подачей напряженияГрафик включения звезда-треугольникГрафик включения при системе плавного пуска
Остановка электродвигателя
При прекращении подачи напряжения на электродвигатель он быстро останавливается, при этом жидкость в трубопроводе продолжает двигаться в заданном направлении, а затем возвращается назад. Таким образом, при остановке мотора возникает всплеск давления, оказывающий очень большие нагрузки на трубопровод.
Использование схемы плавного пуска
Если использовать систему плавного пуска при подключении снизится крутящий момент, а напряжение будет подаваться таким образом, что электродвигатель будет наращивать свою мощность, которой будет достаточно для раскручивания насоса до номинальной скорости. При этом пиковых выбросов в крутящем момента или токе не будет. Так же при использовании системы плавного пуска стартовый ток будет в 4 раза больше номинального тока электродвигателя. А в процессе остановки напряжение на электродвигатель снижается плавно, что позволяет избежать образования волн давления. В некоторых системах плавного пуска есть функция «пониженного напряжения», позволяющая регулировать значение напряжения для каждого типа насоса. http://www.uesk.org/katalog/elektrodvigateli/vzryvozawiwennye-elektrodvigateli/va-200m6/ Основные рекомендации при выборе схемы плавного пуска для насоса:
• Время процесса включения: 10 секунд
• Время процесса остановки: 20 секунд
• Изначальное напряжение: 30%
Наша школа направлена на духовно – интеллектуальное развитие человека, которая помогает улучшить все сферы жизни.
Наше обучение поможет тому, кто хочет:
-изменить свою жизнь, но не знает как
-достигнуть максимальных успехов и результатов
-научиться управлять своей судьбой
-узнать свое предназначение и понять с какой целью он пришел в эту жизнь
-найти достойного партнера или улучшить уже имеющиеся отношения
-понять причины всех проблем, и легко их исправить.
А так же, у кого:
-деньги утекают как вода сквозь пальцы
-работа уже не приносит удовольствия
-постоянная усталость, раздражение, депрессия
-сложные отношения с детьми, родителями, и он не знает как их улучшить не навредив.
https://vk.com/wall-182650501_35
ОСОБЕННОСТИ ЭЛЕКТРОДВИГАТЕЛЕЙ
Применение асинхронного электродвигателя
Существует огромное множество промышленной и бытовой техники и каждому агрегату, в свою очередь, необходим электропривод. Такими электроприводами в настоящее время в большинстве случаев являются трехфазные или однофазные асинхронные электродвигатели. Благодаря взаимозаменяемости на любом отечественном оборудовании серия трехфазных электродвигателей АИР пользуется наибольшей популярностью, а для работы от однофазной сети широко применяются двигатели 220В с одним конденсатором АИРЕ или двумя АИР2Е. Второй конденсатор необходим, если ваше оборудование при запуске имеет механическое сопротивление на валу мотора.
Однофазные электродвигатели
Если рассматривать зарубежное оборудование, будь то промышленные насосы или вентиляторы, станки или конвейеры, компрессоры или другая распространенная техника, такие агрегаты будут укомплектованы электродвигателями по стандарту DIN и нормам CENELEC серии АИС. А для механизмов, работающих от сети 200В серии АИСЕ с одним и АИС2Е с двумя конденсаторами.
Для крановых механизмов применяются крановые двигатели с фазным или короткозамкнутым ротором, МТН или МТКН соответственно. Фазный ротор необходим для плавного запуска при наличии механической нагрузки при запуске. При этом такие моторы очень часто бывают с двумя выходными концами вала.
Если на вашем производстве необходимо регулировать обороты электродвигателя и используется частотный преобразователь, для такой работы необходим электродвигатель АДЧР с принудительной вентиляцией, а для моторов свыше 30 кВт необходимо наличие токоизолированных подшипников. http://www.uesk.org/katalog/elektrodvigateli/kranovye-elektrodvigateli/mtn132lb6/ Так же, к примеру, для привода редукторов, широко используются электродвигатели с электромагнитным тормозом. Это может быть обычный электродвигатель АИР или АИС, который имеет дополнительное устройство торможения, расположенное позади заднего подшипникового щита перед вентилятором.
Взрывозащищенные электродвигатели
Взрывозащищенные электродвигатели применяются на производствах с повышенным содержанием взрывоопасных газов. Если происходит возгорание и взрыв, то он не распространяется во внешнюю среду, а происходит и угасает внутри агрегата благодаря взрывонепроницаемой оболочке мотора.
Для привода горизонтальных, секционных и консольных насосов широко используются электромоторы со степенью защиты IP23, они имеют более низкую цену. Установочные размеры двигателей АИР у электромоторов 7АМН, агрегаты 7АМНС имеют присоединительные размеры двигателей АИС.
CРАВНЕНИЕ ЭЛЕКТРОДВИГАТЕЛЕЙ
Cравнение электродвигателей ГОСТ и DIN
Важным фактором любого производства является его бесперебойная и стабильная работа. Учитывая наличие различных механизмов, для их привода нередко требуются электродвигатели различных мощностей, модификаций и установочных размеров. И когда по различным причинам электромоторы выходят из строя, требуется незамедлительная замена агрегата. В большинстве случаев технический персонал предприятия прибегает к перемотке электродвигателей, о нецелесообразности этого метода решения проблем мы писали в этой статье. Гораздо эффективнее будет приобретение нового мотора на замену аварийному агрегату. Однако, не всегда удается найти нужный двигатель в наличии в своем городе, а то и в России. Это касается случаев, когда электродвигатель изготовлен по европейскому стандарту DIN, а если этот двигатель еще к примеру, с электромагнитным тормозом, с энкодером или взрывозащищенного исполнения, то «удачи не видать».
Здесь мы рассмотрим взаимозаменяемость электродвигателей стандарта DIN и ГОСТ, соотношение их присоединительных размеров в зависимости от их основных параметров – высоты до центра вала, мощности и количества полюсов. Ниже вы видите таблицу, в которой наглядно можно посмотреть эти параметры. В этом смысле сравнение эл двигателей этих двух установочных стандартов будет наиболее актуальным при подборе аналога импортному мотору. http://www.uesk.org/katalog/elektrodvigateli/trehfaznye-380v/elektrodvigateli-air/315m2/ CРАВНЕНИЕ ЭЛЕКТРОДВИГАТЕЛЕЙ
Cравнение электродвигателей ГОСТ и DIN
Важным фактором любого производства является его бесперебойная и стабильная работа. Учитывая наличие различных механизмов, для их привода нередко требуются электродвигатели различных мощностей, модификаций и установочных размеров. И когда по различным причинам электромоторы выходят из строя, требуется незамедлительная замена агрегата. В большинстве случаев технический персонал предприятия прибегает к перемотке электродвигателей, о нецелесообразности этого метода решения проблем мы писали в этой статье. Гораздо эффективнее будет приобретение нового мотора на замену аварийному агрегату. Однако, не всегда удается найти нужный двигатель в наличии в своем городе, а то и в России. Это касается случаев, когда электродвигатель изготовлен по европейскому стандарту DIN, а если этот двигатель еще к примеру, с электромагнитным тормозом, с энкодером или взрывозащищенного исполнения, то «удачи не видать».
Здесь мы рассмотрим взаимозаменяемость электродвигателей стандарта DIN и ГОСТ, соотношение их присоединительных размеров в зависимости от их основных параметров – высоты до центра вала, мощности и количества полюсов. Ниже вы видите таблицу, в которой наглядно можно посмотреть эти параметры. В этом смысле сравнение эл двигателей этих двух установочных стандартов будет наиболее актуальным при подборе аналога импортному мотору.
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